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Lentils and pulses processing machines

We design, fabricate and offer an extensive array of lentils and pulses processing machines that is made using high quality raw materials and precision made parts. Widely applicable in the food industry, these processing machines are known for their efficiency and cost effective rates. These machines are available have sturdy and compact design.
Our range of lentils and pulses processing machines & equipments includes mini dal mill, dal polishing machines, dal splitter, dal de husking machines, dal grader, pulse conditioning unit, emary rollers, hullers, husk remover.


Pulses Splitter and scourer

Pulses Splitter and scourerEnlarged View

An emery scourer (emery roller) machine is used to obtain cracking and scratching of clean pulses passing through it. For loosening the husk to facilitate the subsequent oil penetration this is required. Gradually the clearance between the emery roller and cage (housing) is narrowed from inlet to outlet. Cracking and scratching of husk takes place mainly by friction between pulses and emery as the material is passed through the narrowing clearance. During the operation some of the pulses are de husked and split which are separated by sieving

Constructions of scourer

Emery roller is used for de husking the pulses, wheat, grains, corn, maize, rice and many more is consist heavy duty fabricated cover & structure. Roller is rotating with an emery roller with lower rpm. Both end of shaft is fixed with baring & bearing hosing to reduce the rotating futons of the shaft and get with higher affectingly. The complete unit is mounted on heavy duty c section channel. The machine is available in 3 H.P., 5 H.P.

Key features of emery scourer (husk remover)

  • Unique and reliable design
    • The emery scourers are highly effective as well as nonstop continuous de husking process.
  • Easier operation & less maintenance cost.
  • Compact design, occupies very little space.
  • A minimized power consummation by the way of friction loses. Low noise operation, no wastage of product and no pollution hazard.
  • Very easy operations, requires no skilled labor

Operation of emery scourer (husk remover)

Jas enterprises is offering emery scourer (emery roller machine). This machine is simple in construction and easy to operate & maintain. It consist of horizontal emery roller is covered with, surrounded by a screen. Pulses, rice, wheat, maize, are passes via feeding hopper between screen & emery roll. Because of lower rpm of machine grains, pulses etc... were giving de husked.

Application of emery scourer (husk remover)

Emery scourer is used to remove the impurities adhering to the wheat surface. This machine is also used after the second dampening to remove the husk which has loosened after the first or second conditioning of the wheat, maize, corn, black peppers, gram, green wholes lentil, red wholes lentil, toor dal wholes beans, green gram, moong black gram, urad. The specialty of our machine is that it takes less powder and gives maximum production.

Available Model of Emery roller ( Husk Remover )

Model
No.
In Side Fitted Roll Size Shaft Machine RPM Capacity per hrs kilograms Electric Motor Required Over All M/C Size L x W x H (MM)
JAS-HR-1 228 mm diameter x 685 mm length 40 mm 1000 400-600 5 HP (3.7 kW) or 7.5 H.P. ( 5.5 Kw) 1625 x 480 x 500
JAS-HR-2 254 mm diameter x 760 mm length 51 mm 1000 500-800 7.5 HP (5.5 kW) or 10 HP (7.5 Kw) 1680 x 500 x 500
JAS-HR-3 304 mm diameter x 760 mm length 51 mm 1000 800-1200 10 HP (7.5 Kw) or 15 HP (11 kW) 1680 x 520 x 520
JAS-HR-4 355 mm diameter x 840 mm length 51 mm 950 2000-2500 15 HP (11 kW) or 20 H.P (15 kW) 1830 x 600 x 600

Standard accessories of emery scourer (husk remover)

  • Motor pulley.
  • Adjustable rail for fixing motor.

Extra accessories of emery scourer (husk remover)

  • Suitable totally enclosed fan cooled three phases or single phase sq. Cage motor.
  • Suitable miniature circuit breaker with 3 meter cable & 3 pin top for single phase electric motors.
  • Starters, main switch, ampere meter, capacitor for single phase electric motor.
  • Foundation bolts
  • V belts
  • Magnetic hopper

Due to continuous improvements, we reserve the rights to alter and/or amend dimensions/design without prior notice.
The figure for capacities given are for guideline only may very force case to case and depending many factors.


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