This automatic papad making machine for making of papad, mathiya, cholafali being a automatic plant, would involve processes right from the mixing of ingredients to collection of ready-to-deliver papad at the collection end.
Mixing ingredient is done in a separate mixer. The dough just needed to be loaded in hopper which passes on to the sheeter and gauge roller where thickness of the papad or applum can be adjusted. The food grade conveyor carries the round cut papad into the oven which is heated by electric, diesel, or l.p.g.
At the outlet of the oven you get papads without any scrap or wastage.
Innovation and quality are the abiding values on which our company operates. We have initiated new standards that contribute in the growth of our organization. Moreover, we aim to provide complete satisfaction to customers by the way of our quality products excellent maintenance services.
Flow diagram papad / mathiya / chorafali making
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5 to 7 kg/hr.
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15 to 16 kg/hr.
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40 kg per hour and above plants
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Dough mixing
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extruder
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sheeting
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die cutting
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sun drying
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Dough mixing
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extruder
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sheeting
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die cutting
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Electrical continuous drying
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Dough mixing
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sheeting
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die cutting
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Electrical /
Diesel / L.P.G. / CNG
Continuous drying
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Key features of automatic papad making machine:-
- Unique and reliable design
- The papad making machine are highly effective as well as nonstop continuous papad making process.
- Easier operation & less maintenance cost.
- No skill labor required.
- Easy starting.
- Cold & silent running
- Robust construction
- Low specific power consumption
- Durable long life
Process of papad making machine
Dough mixer (floor kneading machine): this machine would consist of heavy-duty stainless steel body with multi-purpose arms. Heavy-duty gears are providing to take the full load and to avoid damage to the mixer arms.
Dough sheeter for papad making machine: a sheeter consisting of a heavy- duty frame with gauging rollers driven by a motor with gearbox arrangement would be providing. The hopper would be of stainless steel with proper taper. The dough is smooth formed from the hopper in the form of a sheet and feed to the gauging rollers. The distance between the gauging rollers would be adjustable and this would depend on the desired thickness of the papad, mathiya, cholafali. The rollers would be polyvinyl chloride coated (food-grade material). There would be an intermediate conveyor to feed the dough sheet to the cutting plant. The conveyor belt would be of food-grade material.
Rotary cutting unit of papad making machine: a rotary cutting unit would be fits on a roller for smooth and accurate cutting of papad as per the desired sizes.
Papad dryer machine for papad an electric drier would be use to dry the papad. The dryer casing would be reinforcing by means of m. S. Sections to make it sturdy. Temperature dial meters would be provide at different places in the oven. Above 15 to 16 kg/hour pant, we will supply lamenter type along with the sheeter and extruder process will be omits. Drier can also supply with diesel faired or liquefied petroleum gas instead of electric fired system for reducing daring cost.
Standard accessories of papad making machine
- Dough kneader
- Dough extruder machine where applicable.
- Sheeter
- Rotary cutting units
- Dryer (please note that 5 to 7 kg. Per hour plant cannot supply with dryer & 15 to 16 kg. Per hour plant cannot supply with diesel faired or liquefied petroleum gas instead of electric fired).
Extra accessories of papad making machine
- Suitable miniature circuit breaker with 3 meter cable & 3 pin top for single phase electric motors.
- Starters, main switch, ampere meter, capacitor for single phase electric motor.
- Extra die rolls.
Technical details of single & double layered papad making machine
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Plant types
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Mini
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Light
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Heavy duty model
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Sheeting roll size
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12 inch
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16 inch
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18 inch, 22inch, 24inch, 27 inch width
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Production capacity
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5 to 7 kg per hour
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15 to 16 kg/hr.
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40-150 kg per hour (standard production)
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Total power load for sheeter, & rotary cutting unit
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1.5 h.p.
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2 h.p.
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2h.p. To 15 h.p.
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Labors requirement
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3
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3
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3
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Dryer
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Not applicable
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For drying papad with single heat exchanger
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For drying papad with single and double heat exchanger(export quality)
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Dryer type
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Not applicable
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6 layer hot drying
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12 layer dying type
6 layer hot drying
6 layer cold drying
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Drying system
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Not applicable
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Electric
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Diesel, electric, gas firing system
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Power load for dryer
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Not applicable
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7.5 kw.
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4.5 H.P. (max.)
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Diesel consumption
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Not applicable
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Not applicable
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3-6 liter. Per hours
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Total space requirement for automatic papad plant
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6 feet x 1.5 feet x 6 feet
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18 foot x 2 feet x 7 feet
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75 feet length x 20 to 31 (inch)width x 10 to 12 feet height
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