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Extruded snacks processing machines

Extruded snacks processing machines

Pasta or gold finger is a simple product made from Maida and Tapioca flour. This is a mass consumption item especially amongst children and youngsters. The product has become very popular throughout the country. Pasta means a product made from a blend of flours. It is manufactured in different sizes, hollow or solid and for different cooking methods. Some are made for cooking whereas others for frying. This note is for macaroni or gold finger meant for frying.

Pellet frying line

Pellet frying lineEnlarged View

Our snacks frying lines are leader in the technology and innovation in this industrial area.
In the last years, the important growth in the consumption of snacks has let us to implement constant evolutions both in the fryer as in the heat control, in order to obtain a wide range of products, as well as, an uniform and high quality products.
With our frying lines, we can fry all kind of snacks catalogued in the market as a pellet. Jas Enterprises manufactures lines under various configurations and with productions from 200 kg/hour of finished product. Depending on the capacity required, these fryers may be heated electrically or by a thermal oil heat exchanger. The low oil capacity in our fryers allows exceptional renewal fees.
After the frying process, we have oil drippingand flavoring processes available. Most of these lines are standard. However,each project is supported by our engineers, who in base to the customer needs, develop solutions for custom applications to optimize the final performance.
We advise, design, manufacture and maintain the installed lines.
Our frying lines are manufactured under a meticulous design. Through our technical department, the proposals for each customer are analyzed and evaluated for applying in each case the optimal solution.
Jas Enterprises works with customers in R&D for customized products.

Heating systems

Indirect heating of vegetable oil to:

  • Eliminate the creation of peroxides and acidity of the oil.
  • Obtain a better temperature control and a perfect energy distribution into the fryer.
  • Increase the life of the fryer and frying oil.
  • Eliminate the fire risk in the fryer.

Our technology:

  • Automatic cleaning
  • Low maintenance
  • Minimum oil content into the fryer
  • Quick oil renovation
  • Low gradient of temperature in the fryer

Jas enterprise presents efficient and cost effective pellet frying line for snack food industry. We use premium material and latest technology to ensure our clients get more improved quality range. Also, the products are customized to meet the varied requirements for our clients.
Pellet frying line includes following equipments.

Vibratory feeder with hopper

Vibratory feeder with buffer hopper to feed raw material into frying system, for separating fine extraneous material through sieving system.

Hopper volume: 275 liters

Continuous frying system with heat exchanger

Complete system consists of frying section and peddles, sub merger belt, top hood, takeout belt, oil filter, heat exchanger.
The flow of oil ensures a linear flow of oil, which is necessary in order to have a uniform frying time for the entire product.
The equipment is designed to have a low oil holding capacity (150 liters) in order to achieve low oil turnover ratio.

Heat Exchanger

It is coil type- seamless stainless steel tubes fitted in ms shell, the oil is heated by hot air not direct flame in coils which has an inlet system from one end and heated oil will be coming out from other end and will go to the fryer. Whole burnt fuel used in this system that gives you more than 55% saving in fuel.

Oil tank with cooling system

A double jacketed stainless steel oil tank with 250 liters capacity will be supplied with the fryer for storing fresh and used oil. The tank is designed in such a way so that the flow of water is there in the outer shell for cooling the oil.

Technical specification of pellet fryer

  • Belt width: 500 mm
  • Oil holding capacity: 150 liters
  • Fuel: diesel/kerosene or gas
  • Heat energy: 100,000 kcal
  • Power energy: 3.5 kW

De-oiling conveyor

The conveyor receives pellets from fryer and transports it to further process. It allows the product temperature to come to equilibrium and thus removing excess surface oil, belt speed regulation by VFD. Entire construction is of stainless steel except for the standard parts.

Technical specification of De oiling conveyor

  • Belt width: 500 mm.
  • Length: 2000 mm

Linear feeder

The feeder receives fried pellets from takeout belt and feed to the flavoring drum the feeding speed can be controlled by a VFD. A tray is also fitted on the top of the feeder where dry flavor falls from the applicator.

Technical specifications of linear feeder

  • Drive motor: 0.37 kW 3 phase with VFD
  • Tray width: 300 mm

Flavor applicator and drum

Dry flavor and chips simultaneously fall in to rotary drum which ensures uniform flavor application.

Technical Specification of flavor applicator and drum

  • Applicator motor: 1 HP 3 phase
  • Drum length: 1500 mm
  • Drum diameter: 800 mm
  • Drum motor: 1 HP 3 phase

Control panel

The electrical control panel is hub of all starters, temperature control and variable frequency drives for operation of equipments.

Technical specification of control panel

  • Supply voltage: - 415 volts, 50 Hz, 4 wire (special power can be accommodated : 220/380/415 volts, 50/60 Hz if required)

Technical specification of pellet fryer

  • Required space: 30 x 15 feet
  • Fuel: diesel, LPG or natural gas
  • Material of construction: AISS-304 grade stainless steel
  • Production Capacity : 200, 500 and 1000 Kg/hr.

Due to continuous improvements, we reserve the rights to alter and/or amend dimensions/design without prior notice.
The figure for capacities given are for guideline only may very force case to case and depending many factors.

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